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Better, more reliable, more environmentally friendly: Industry 4.0 in action at BENTELER
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– Predictive maintenance: continuous operation – with no stoppage
– Boost 4.0: five percent higher equipment efficiency
– Sustainability: Reduced energy consumption through complex data analysis
– Further application examples at www.benteler.com/industry-40
SALZBURG, Germany and PADERBORN, Germany, May 18, 2021 /PRNewswire/ — It's been ten years since German Chancellor Angela Merkel brought mainstream attention to Industry 4.0 for the first time. On this anniversary, the global company BENTELER is providing insights into how digitalization and Big Data are modernizing production and the working environment in industry. "Digital transformation is changing our world. In the long term, only those who grasp this change openly, actively and courageously will be successful. That's exactly what BENTELER is doing," says Cordt Erfling, Director Process Engineering at BENTELER Automotive.
Predictive maintenance supports BENTELER in the area of Industry 4.0, enabling machines in the plant to monitor their own status and request maintenance in good time. This avoids production downtime and minimizes service costs.
The start of Industry 4.0 at BENTELER
At BENTELER, Industry 4.0 began in the basement. To be more specific, in the basement of the automotive plant in Paderborn, Germany. Here, a conveyor line ensures that scrap accumulated on the ground floor during production is transported away quickly. In the past, if a part became jammed, it could cause the scrap conveyor to fail. Today, the system registers when the motor current increases. Within seconds, a corresponding warning is sent via push message to a technician who can then react immediately. Since then, the conveyor has never failed – thanks to digitalization.
5% higher equipment efficiency thanks to Big Data
As part of the Boost 4.0 project, BENTELER, together with the internationally renowned Fraunhofer Institute, has developed a model for predictive maintenance of machines. This ensures that machines are serviced exactly when necessary – before problems arise. Furthermore, as a direct benefit, the model increased the overall equipment efficiency by 5%. The next step is to transfer the project results to all BENTELER plants worldwide.
Greater sustainability through data analysis
With hot forming ovens, even small leaks in the insulation mean higher energy consumption. At the automotive plant in Burgos, Spain, the metal processing specialist uses complex data analysis to check whether the insulation is intact. As a result, BENTELER is reducing unnecessary energy losses, conserving resources and contributing to sustainability.
Facts and figures on which infrastructure is needed for the digitalization of a plant, as well as other Big Data applications are available on a specially created Industry 4.0 website. This includes practical examples of quality control and innovations, for example in the area of production processes and can be found at: www.benteler.com/industry-40.
"We are taking advantage of new opportunities with digitalization and increasingly relying on IoT solutions to gradually transform production. With our focus on Industry 4.0 and Big Data applications, we are increasing our reliability, efficiency and also sustainability," emphasizes Cordt Erfling: "We all benefit from this – our customers, our employees and nature."
About BENTELER
BENTELER is a global, family-owned company serving customers in automotive technology, the energy sector and mechanical engineering. As metal processing specialists, we develop, produce and distribute safety-related products, systems and services worldwide.
Our portfolio ranges from tubes for airbags and axles, for example, as well as components and modules for chassis, body-in-white and engine and exhaust applications, to modular future technologies, such as electromobility system solutions.
In 2020, Group revenues were €6.358 billion. Under the management of the strategic holding BENTELER International AG, headquartered in Salzburg, Austria, the Group is organized into the Divisions BENTELER Automotive and BENTELER Steel/Tube. Our around 27,000 employees at 98 locations in 28 countries offer first-class manufacturing and distribution competence – all dedicated to delivering a first-class service wherever our customers need us.
BENTELER. The family of driven professionals. Since 1876.
BENTELER Group
Birgit Held
Vice President Corporate Communications/Marketing
Phone: +49 89 3740 8137 / Mobile: +49 162 2427 264
E-Mail: [email protected]
BENTELER Automotive
Dr. Yves Ostrowski
Head of Communications/Marketing
Paderborn, Germany
Tel.: +49 5254 81 307610 / Mobile: +49 172 5727257
E-Mail: [email protected]
