MORE from Milacron at NPE
Milacron to Display the Largest Operational Injection Molding Machine
EVER at an NPE and MORE Technologies from Industry-Leading Product
Brands Mold-Masters, DME, and Kortec
CINCINNATI–(BUSINESS WIRE)–Milacron Holdings Corp. (NYSE: MCRN), a leading industrial technology
company serving the plastics processing industry will have MORE to
show visitors than any other exhibitor at NPE 2018, in West Hall,
booth 2703, May 7th to May 11th. Capping that all
off will be the LARGEST tonnage injection molding machine to
operate at an NPE show – “The Cincinnati” by Milacron, coming in at a
whopping 2250 tons of clamping power.
Mike Sansoucy, Vice President Sales Injection, Americas proclaimed, “We
wanted to go big this year at the show.” Sansoucy elaborated, “If you’re
looking for a large injection molding machine, with a large tonnage
requirement, for molding a large part, there’s only one supplier that
excels in this range – Milacron. We regularly manufacture large molding
machines in the 1000 plus ton range. No other injection machine
manufacturer can match us in large tonnage experience.”
Milacron CEO Tom Goeke added, “I echo Mike’s excitement, the Cincinnati
is a beast! We’re showing a 2250 ton machine and have a customer order
currently in production for a 6600 ton Cincinnati machine. Our Injection
team wanted to bring it to the show but I had to draw the line, we need
space to show all of our other brands’ technologies!”
In this second release, below you’ll find another snapshot of the
products and technologies that will be on display from Milacron at NPE
2018 in Orlando, FL, May 7th to May 11th. The 3rd
Milacron NPE press release will be distributed next week highlighting
Milacron’s commitment to providing the industry’s most trusted service,
support, spare parts programs and IIOT solution with our Milacron 4.0
offering.
Milacron Injection Molding Machine Work Cells
The Brand NEW Cincinnati 2250 Ton Injection Molding Machine from
Milacron – The 2250 Ton Cincinnati is the Largest Tonnage Injection
Molding Machine Ever Run at an NPE! – Automotive/Large Part Application
Milacron has excelled at manufacturing large tonnage injection molding
machines for decades and is the global leader in the manufacture of
these specialized machines. The Cincinnati is no exception. Proudly
taking its name from Milacron’s home city of Cincinnati; The Cincinnati
machine pays homage to all the Milacron employees past and present that
have built Milacron into what it is today – the leader in plastics
solutions, leading the way to what’s next in plastics.
The Cincinnati is a NEW large tonnage, true two-platen machine
designed to meet the demands of the global automotive, appliance, and
other large part molding markets. The Cincinnati product line
expands on our industry-leading large machine technology with a
platform that adds performance and a shorter footprint. The Cincinnati’s
enhanced machine specifications and performance are powered by proven
Fanuc servo motor power packs for improved reliability, expanded
multi-component capability, higher max mold weights, faster clamp speeds
and added tonnage sizes. The improved machine layout and enhanced access
to the eject and die areas make operation, maintenance and servicing
easier. The Cincinnati 2250 on display at NPE has been sold to i2-tech
Custom Injection Molders out of Iowa. i2-tech purchased one of
Milacron’s first injection molding machines ever produced in the late
1960’s – serial number 3!
Molding Cell Details: The Cincinnati 2250 will be molding a large
ATV Side by Side Dash, single cavity mold. The dash part weighs in at
10.5 lbs. The cell will feature a Mold-Masters TempMaster iM2
temperature controller integrated into the injection machine as well as
DME mold components and a Sepro 6 axis robot. NOTE: Photography of
the Cincinnati machine will be available the week of March 19th.
The NEW Quantum Toggle 260 Injection Molding Machine from Milacron –
The Workhorse Quantum Toggle Makes Its North American Debut at NPE
Featuring a Mold-Master E-Multi Auxiliary Injection Unit – Housewares
Application
Milacron’s newest Toggle machine will make its North American debut at
NPE. The NEW Quantum Toggle injection molding machine is designed to
deliver higher productivity, reduced cost of ownership, enhanced
performance and advanced technical specifications. Quantum comes
equipped with Milacron’s Endura Touch control interface and is available
from 125 to 610 tons. The Quantum features Milacron’s new generation
toggle machine technology that will provide added benefits of reduced
energy consumption, lower cycle time coupled with precision and
reliability. The Quantum will be outfitted with a Mold-Masters E-Multi
EM3 auxiliary injection unit to inject the secondary resin.
Molding Cell Details: The Quantum Toggle 260 will be molding a
double walled cup emblazoned with the Milacron logo for customers to
take back to the shop. The indexing mold features a Mold-Masters
Master-Series hot runner and the E-Multi EM3 to deliver shot 2. The cup
weighs 83 grams and will run at a cycle time of 35 seconds. The E-Multi
controller will also do double duty as the hot runner controller. The
cell features DME mold components and a Sepro 6 axis robot and a JP
Grosfilley Mold.
Milacron-Fanuc Roboshot 140 LSR Cell – The Roboshot Demonstrates its
Flexibility and Versatility with this LSR Molding cell – LSR Application
The Milacron-Fanuc Roboshot offers high precision and reliable molding.
The Roboshot is the perfect solution for clean rooms and other molding
environments that demand precise process control, high-speed injection
and consistent repeatability.
The Roboshot 140 will be outfitted with an Enhanced LSR Package that
includes a special Milacron screw and barrel with water jackets, vacuum
pump, and water regulator. All of these components can be retrofitted to
our current stock Roboshot machines to meet the quick delivery
requirements of our customer base. The performance and repeatability of
the Roboshot make it ideal to meet the precise requirements of LSR
molding.
Milacron continues to be on the leading edge of LSR molding with
solutions including the E-Multi LSR from Mold-Masters that will also be
on display in the Milacron booth.
Molding Cell Details: The Milacron-Fanuc Roboshot 140 will be
molding an LSR puzzle. The 16 cavity mold will produce the Milacron
branded LSR puzzle in 40 second cycles. A Fanuc Robot will be placing
puzzle pieces onto a conveyor, and an Autobag machine will package the
puzzle for customers to take as a sample. All automation is provided by
Nexus.
Mold-Masters Hot Runner Technologies – Mold-Masters Continues to Push
the Boundaries for Melt Delivery Performance with Industry-Leading Hot
Runners and Temperature Control Systems.
Mold-Masters Fusion-Series G2 Hot Runner Solutions – Revving Up
Automotive and Large Part Molding
Mold-Masters has rolled out a number of additions and enhancements to
Fusion-Series G2, the drop-in system favored by the automotive industry
for high-quality large part production. Maximized for uptime, the
Fusion-Series G2 hot runner system is delivered completely pre-assembled
and pre-plumbed, saving significant set-up time in order to get you back
into production right away. Incorporating popular features like field
replaceable heater bands ensures that any maintenance is quick and easy.
Capable of shot sizes from <15g to over 3,500g, Fusion G2 is favored by
automotive, appliance, logistic packaging, and similar industries
focused on producing medium to large high-quality parts. Fusion G2
systems also come fully supported by Mold-Masters global network.
New for the Fusion G2 at NPE are the F3000 and F8000 nozzles which
expand the capabilities and applications of this system. F3000 has a
shot capacity of <15g which is ideal for smaller under hood components,
technical automotive components and price sensitive packaging and
consumer good applications. The F8000 increases shot capacity of the
system further than ever before to 5,000g by utilizing runner diameters
up to 28mm. Nozzle lengths are also available that exceed 1m. F8000 has
been developed to meet the processing requirements of common large
automotive components like Fascias, Instrument Panels, Door Panels and
also large white goods.
Mold-Masters Dura+ Automotive Lens Molding Hot Runner Solution –
Shining a Light on Automotive Lens Molding
The Dura+ hot runner system has been specifically engineered to deliver
exceptional molded part quality for automotive lens applications even
with abrasive and corrosive resins such as PC, PC-ABS & PMMA.
With its introduction, enhancements over the previous Dura system
include new Dura+ nozzles, full stainless steel construction and a
highly polished runner finish which work together to improve
processability, provide greater system durability and prevents
contamination defects of molded parts. In the field, cycle time
improvements of 22% and an extremely low scrap rate of 0.8% have been
observed.
With standard components, the Dura+ system also ensures faster delivery
time, easy installation and user-friendly maintenance. Dura+ remains the
clearest choice for automotive lens molding applications.
Mold-Masters Melt-CUBE Side Gating Hot Runner Solution – New Design
Cuts Service Times by 85%!
New for NPE is a second generation of the Melt-CUBE side gating hot
runner that allows simultaneous direct side gating of up to 8 cavities
per CUBE for high cavitation molds. Based on our successful advanced
side gating technology this version features a simplified design making
it easier to maintain and service. Tips are clamped by a single bolt in
sets of 2 (not entire assembly) which reduces assembly/disassembly times
by up to 85%. Manifolds can be accessed from the parting line and tips
are located to gate.
As with many Mold-Masters products this Melt-CUBE also incorporates
Brazed Heater Technology for precise thermal profile for enhanced
processability and superior reliability that often outlasts the life of
the mold. Only Mold-Masters offers an available industry leading 10-year
warranty. Melt-CUBE is known for its excellent vestige control,
low-pressure drop and precise cavity-to-cavity rheological balance.
Melt-CUBE side gating eliminates wasteful sub-runners and offers higher
pitch density than circular systems for greater production output.
Perfect for deep draw medical parts such as pipette tips, syringe
barrels, needle shields or parts where only side gating is permitted.
Customers will be able to experience the assembly time reduction with a
hands on display of the product right in our booth.
Mold-Masters TempMaster Series Hot Runner Controllers – Optimizing
Performance of any Hot Runner System.
Enhance molded part quality with the industry’s most comprehensive
lineup of hot runner controllers. Featuring intuitive touch-screen
controls, modular control cards and the most compact cabinet dimensions
in their respective classes by up to 53%. TempMaster controllers have
the capability to control from 1 to over 500 zones. In addition, our
flagship TempMaster M2 controllers can be seamlessly integrated with
advanced options like SVG, E-Drive Synchro Plate, M-Ax Servo Control and
Water Flow Monitoring for more efficient centralized control of each
molding cell. No matter your application we’ve got a solution for you at
a price that’s competitive. At the core of each TempMaster temperature
controller is our advanced APS control technology. An industry leading
auto-tuning control algorithm that continuously monitors and adjusts the
temperature to maintain set point for the most precise temperature
control possible. Optimize the performance of any hot runner system and
unlock your operations full potential with TempMaster.
DME Mold Components, Technologies and Industrial Supplies
DME Steel, DMESpeed™, DME Value Added Services, DME
“Machined-4-Quality”
DME has served mold makers worldwide for over seven decades providing
and innovating high-quality tool steel offerings for the tool making
industry.
From mill to mold, DME offers a broad range of steel types and sizes of
standard mold plates offerings all to meet the demands of today’s
ever-expanding market the highest quality products and the quickest
delivery available. These offerings, necessary to achieve the quality
and precision mold makers and the mold industry demand, include DME’s
value-added machining services which include precision CNC machining,
milling, boring, gun-drilling and more.
DME’s North American Steel Conversion Centers, including the newly
updated MidWest facility in Greenville MI, are located in the heart of
the mold making industry. These facilities support our new DMESpeed™
service level offering, which provides mold-makers with an unmatched
range of quality, services, and speed of delivery. The DMESpeed™ service
levels includes a diverse array of steel grades, plate sizes and mold
bases which are available, in stock, for immediate delivery. Additional
customization and rapid delivery options are also available through
select DMESpeed service levels providing mold-makers greater versatility.
DME is launching the new DME Machined-4-Quality™ quality standard. This
new mark of quality is utilized for our classic American Standard Mold
Base, A-Series, B-Series, AX, X and T-Series lines and includes the
precision machining value added services that replicate the operational
needs for mold-makers and high-performance machining. DME products
stamped with the “Machined-4-Quality” mark will provide assurance to
mold-makers and molders that this product is of the highest quality
standards available through DME.
DME Steel, DMESpeed™, DME “Machined-4-Quality, DME Value Added Services
– your one source destination.
Milacron Extrusion Technologies
Milacron Conical Twin Screw TC Series Extrusion Machines – Compact
Designs Optimizing Processing via Natural Compression
The Milacron TC Conical Twin Screw extrusion system has a wide range of
options for every application requirement. The TC’s customized screw
designs are matched specifically to the customer process requirements
for optimal performance. The TC uses advanced materials of construction,
including tungsten coated screws and tungsten clad barrels for maximum
wear protection and the lowest possible lifecycle costs. Milacron both
designs and builds full extrusion systems in-house. Milacron’s breadth
of extrusion offerings is all-encompassing, from extruders to new and
rebuilt extrusion barrels, and screws, to pipe heads, dies and
downstream equipment, providing powerful, reliable solutions that meet
customers’ unique needs. Milacron’s extrusion solutions are highly
customizable and increase productivity, output and accuracy while
reducing costs.
Kortec Connect and Kortec Complete – Milacron’s Expanded Co-injection
Solutions
New Kortec® Connect Solution
The Kortec® Connect system offers customers the same patented,
proprietary Kortec® co-injection hot runner designs and combines it with
Mold-Masters proprietary E-Multi secondary injection unit, allowing
molders a cost-effective entry into co-injection molding. Milacron’s
highly specialized co-injection engineers work hand in hand with
customers to customize the Kortec® Connect solution for their specific
application. Our dedicated team of engineers collaborates with customers
on their existing equipment via comprehensive system audits to optimize
machine functionality. Once completed, our team of engineers personally
ensures that the system is up and running with their new co-injection
capabilities.
Kortec® Complete Solution
Milacron will continue to offer the complete turnkey solutions under
the Kortec® Complete brand for customers looking to purchase the
industry’s best complete co-injection system and generate the highest
possible overall performance and output. Kortec® Complete offers
customers the simplicity of a complete co-injection cell with a
customized premium F-Series injection molding machine with 2 shot
capabilities built right into the machine and the Kortec® hot runner
melt delivery technology. With more complete co-injection systems in the
field than all other competitors combined, Milacron is able to provide
the industries’ best engineering, system and service support.
The entire Milacron team is ready to welcome the world to NPE and show
our valued customers “what’s new”! Look for another NPE press release in
the next week to learn about Milacron’s unmatched service offerings.
Milacron continues to push the boundaries of possibilities in plastics
with breakthrough products from leading brands including Milacron®,
Mold-Masters®, DME®, Ferromatik®, Uniloy®, and CIMCOOL®. All Milacron
product brands offer industry-leading service, support, and spare parts
inventory – trust only Milacron trained experts to ensure your assets
run at peak performance.
Link to high-resolution photography: https://www.dropbox.com/sh/ca82ieif751n0m6/AADme1Ki-MUWH2wr2jlsmxdaa?dl=0
About Milacron
Milacron is a global leader in the manufacture, distribution, and
service of highly engineered and customized systems within the plastic
technology and processing industry. Milacron is the only global company
with a full-line product portfolio that includes hot runner systems,
injection molding, blow molding and extrusion equipment, mold
components, industrial supplies plus a wide market range of advanced
fluid technologies. Visit Milacron at www.milacron.com.
This press release is available in English only.
Contacts
Milacron
Media:
Michael Ellis – Director of Marketing
and Communications, 905-877-0185 ext. 354
[email protected]
or
Investor
Relations:
Mac Jones – Vice President Finance and Investor
Relations, 513-487-5057
[email protected]